XS Cooler - Xinsheng Heat Exchanger

Engineering & Design

Application Engineering

From Concept to Production

Our application engineering team works closely with OEM customers from the earliest stages of product development. We provide comprehensive thermal engineering support including system analysis, component design, prototype development, and production validation.

Engineering Team
20+
Years Experience
Our Expertise

Design & Simulation Capabilities

3D CAD Modeling

3D CAD Modeling

SolidWorks and CATIA for precision 3D modeling, assembly design, and detailed production drawings.

CFD Flow Analysis

Thermal & CFD Simulation

Advanced computational fluid dynamics to optimize heat transfer and pressure drop performance.

Structural Analysis

FEA Structural Analysis

Finite element analysis for stress, vibration fatigue, and thermal expansion verification.

Prototype Development

Rapid Prototyping

Quick prototype development for customer evaluation and testing iterations.

Design Optimization

Design Optimization

Custom fin and tube design optimization for maximum efficiency within packaging constraints.

DFMEA / PFMEA

DFMEA & DFM Review

Design failure mode analysis and manufacturability review for production readiness.

Our Process

Development Journey

1

Requirements

Thermal requirements, packaging, and performance targets definition.

2

Concept Design

Initial concepts with thermal analysis and packaging studies.

3

Prototyping

Build prototype units for evaluation and design iteration.

4

Validation

Comprehensive thermal, pressure, and durability testing.

5

Production

Full PPAP documentation and production launch support.

Engineering Analysis

Simulation & Analysis Examples

CFD
Flow Field Analysis

Temperature and velocity distribution simulation

Thermal CFD Simulation
FEA
Stress Analysis

Structural stress and deformation analysis

Structural FEA Analysis
△P
Pressure Drop

Air-side and liquid-side pressure optimization

Pressure Drop Optimization
Hz
Vibration Analysis

Modal and fatigue analysis for durability

Vibration Fatigue Analysis

Start Your Engineering Project

Contact our engineering team to discuss your thermal management requirements. We provide comprehensive support from initial concept through production validation.

Request Engineering Consultation