XS Cooler - Xinsheng Heat Exchanger
Cranes
Equipment Type

Crane
Cooling Systems

Mobile, crawler, and tower cranes. Thermal management for slew systems, winch operations, and variable duty lifting applications.

Thermal Architecture

Lifting Equipment Cooling

Cranes present unique thermal challenges with continuous slewing, intermittent lifting loads, and often multi-engine configurations. Cooling systems must handle variable duty cycles and outdoor exposure.

1

Engine Coolant

Carrier and/or superstructure engine cooling.

2

Slew Motor Cooling

Upper structure rotation generates continuous hydraulic heat.

3

Winch Hydraulic

Main hoist and auxiliary winch circuits.

4

Boom Hydraulic

Boom raise, telescope, and luffing systems.

Crane cooling

Remote Cooling Options

  • Separate cooler placement for space optimization
  • Hydraulic line sizing support
  • Fan motor and control integration
  • Weather-protected enclosure options
Engineering Considerations

Crane-Specific Constraints

Slew System Heat

Continuous upper structure rotation generates significant hydraulic heat from motors and gearing.

Winch Duty

Lifting operations create intermittent high-power demands. Cooling must handle peak loads.

Variable Duty Cycle

Operations range from light picks to maximum capacity lifts requiring broad thermal margin.

Outdoor Exposure

Cranes operate in all weather conditions requiring corrosion protection and wide temperature range.

Remote Mounting

Space constraints often require remote-mounted coolers connected via hydraulic lines.

Multi-Engine Systems

Large mobile cranes have separate carrier and superstructure engines requiring coordinated cooling.

By Crane Type

Crane Types

TypeCharacteristicsTypical CircuitsHeat Rejection
Mobile Crane (Truck) Road-mobile lifting with carrier and superstructure
Carrier EngineSuperstructure EngineHydraulicSlew/Winch
80–200 kW
All-Terrain Crane Off-road capable with multi-axle carrier
Dual EngineHydraulicSlew
100–250 kW
Crawler Crane Track-mounted for heavy lifts and rough terrain
CoolantCACHydraulicWinch
100–300 kW
Tower Crane Fixed installation with remote power unit
Motor CoolingHydraulicSlew
40–80 kW
Rough Terrain Crane Single-engine design for off-road jobsites
CoolantCACHydraulic
60–120 kW

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