XS Cooler - Xinsheng Heat Exchanger
Wheel Loaders
Equipment Type

Wheel Loader
Cooling Systems

Multi-circuit cooling for loaders from compact to large mining class. Engineered for transmission loads, low-speed operation, and continuous aggregates handling.

Thermal Architecture

Typical Heat Sources

Wheel loaders require balanced cooling for engine, transmission, and hydraulic systems. The continuous bucket loading cycle creates sustained thermal loads that demand robust heat rejection capacity.

1

Engine Coolant

Primary engine heat rejection with high ambient margin.

2

Transmission Oil

Torque converter and gearbox heat from loading cycles.

3

Hydraulic Oil

Boom, bucket, and steering cylinder heat rejection.

4

Charge Air

Turbocharger outlet cooling for emissions compliance.

Wheel loader cooling

4-in-1 Integration Benefits

  • Single mounting reduces assembly complexity
  • Coordinated airflow through all circuits
  • Lower installed cost vs separate components
  • Compact packaging for hood clearance
Engineering Considerations

Wheel Loader Constraints

Low Ground Speed

Wheel loaders operate at low speeds, limiting ram air. Cooling fan is the primary air source, requiring optimized core and shroud design.

Transmission Heat

Torque converter and transmission generate substantial heat during bucket loading operations. Dedicated transmission cooling capacity is critical.

Articulation Dust

Articulated steering creates dust ingestion paths. Core protection and serviceability access must account for this.

Continuous Duty Cycles

Loading operations involve continuous high-power cycles. Thermal systems must sustain performance without overheating.

Boom Cylinder Heat

Aggressive bucket work generates hydraulic heat. Oil cooler sizing must account for peak and sustained loads.

Operator Visibility

Cooling package location affects cab visibility. Compact, efficient designs minimize hood height.

By Platform Size

Size Classes

Size Class Characteristics Typical Circuits Heat Rejection
Compact (3–5T) Tight packaging, skid-steer derived platforms
CoolantHydraulic
25–50 kW
Small (6–10T) Balanced performance, moderate duty
CoolantCACHydraulic
50–90 kW
Medium (11–18T) Heavy aggregates handling, continuous operation
CoolantCACHydraulicTransmission
90–150 kW
Large (20–35T+) Mining and quarry operations, maximum capacity
Full multi-circuit integration
150–300+ kW

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